Iv Assembly Processes

20. Manual Assembly 961

John P. Tanner and Jack M. Walker

20.0 Introduction to Manual Assembly 961

20.1 Assembly Work Instructions 964

20.2 Assembly Operation Sequences 965

20.3 Workstation and Line Layout 971

20.4 Manufacturing Methods Analysis 974

20.5 Principles of Motion Economy 980

20.6 Standard Manufacturing Processes 985

20.7 Special Manufacturing Instructions 987

20.8 Bibliography 987

21. Assembly Automation 989

Jack M. Walker with Vi jay S. Sheth

21.0 Introduction to Assembly Automation 989

21.1 Assembly Machines in the Factory 990

21.2 Basic Automation Concepts 990

21.3 Types of Automated Assembly Machines 991 2! .4 Motion Systems 995

21.5 Justifying Automation 1001

21.6 Software Interfaces to Assembly Automation 1004

21.7 Design for Automated Production 1005

21.8 Automated Material Handling Vijay S. Slieth 1013

21.9 Bibliography 1026

22. Electronics Assembly 1027

Michael Pecht, Denise Burkus Harris, and Shrikar Bhagath

22.0 Introduction to Electronics Assembly 1027

22.1 Typical Package Architecture 1028

22.2 Elementary Subassemblies 1028

22.3 Chip Carrier Assemblies 1042

22.4 Hybrid Microelectronics Assemblies 1047

22.5 Printed Wiring Board Assemblies 1071

22.6 System Integration 1090

22.7 References 1092

22.8 Suggested Reading 1092

About the Contributors 1093

Index 1101

Contributors

Frank Altmayer, M.S. President, Scientific Control Laboratories, Chicago. Illinois

Shrikar Bhagath, M.S. Project Engineer, Reliability, Parts and Materials Engineering Department, Delco Electronics Corporation, Kokomo, Indiana

Geoffrey Boothroyd, Ph.D., D.Sc. President. Boothroyd Dewhursl, Inc., Wakefield. Rhode Island

Robert S. Busk, D.Eng. President, International Magnesium Consultants, Inc.. Hilton Head, South Carolina

Greg Chandler, M.B.A. Manager, Manufacturing Engineering. Hubbell Premise Wiring, Inc., Marion, North Carolina

Stephen C. Cimorelli* Manager, Manufacturing Systems, Learjet, Inc., Wichita, Kansas

Denise Burkus Harris, M.S. Senior Electronics Packaging Engineer. Mechanical Design and Developmental Engineering Department, Westinghouse Corporation, Baltimore, Maryland

Alexander Houtzeel Chairman. Houtzeel Manufacturing Systems Software, Inc., Wal-tham, Massachusetts

Robert L. Lints Quality Consultant, Quality Assurance Systems, St. Louis, Missouri

John F. Maguire, Ph.D. Program Director, Staff Scientist, Materials and Structures Division, Southwest Research Institute, San Antonio, Texas

Timothy L. Murphy Group Manager, Human Resources, McDonnell Douglas Corporation, Titusville, Florida

Clyde S. Mutter Manager of Tooling, CMS Defense Systems, Titusville, Florida

*Current affiliation: Manufacturing Systems Analyst, Square D Company. Asheville. North Carolina.

Michael Pecht, Ph.D. Professor and Director. CALCE Electronics Packaging Research Center (EPRC), University of Maryland, College Park, Maryland

Robert E. Persson Senior Corrosion Engineer, EG&G, Cape Canaveral, Florida

Allen E. Plogstedt, M.S.E.E.' Staff Director, MDC Fellow, McDonnell Douglas Corporation, Titusville, Florida

Marc Plogstedt Co-founder and Project Executive, ITEC Productions, Orlando, Florida

Lawrence J. Rhoades, M.B.A. President. Extrude Hone Corporation, Irwin, Pennsylvania

Paul R. Riedel Principal Industrial Hygienist, Dynacorp, Westminster, Colorado

Thomas J. Rose Technical Director, Advanced Processing Technology/Applied Polymer Technology. Inc., Norman, Oklahoma

Vijay S. Sheth, M.S. Principal Manufacturing Engineer, McDonnell Douglas Corporation. Titusville, Florida

John P. Tanner, M.B.A. President, Tanner and Associates, Orlando. Florida

V. M. Torbilo, Ph.D., D.Sc. Research Fellow, Mechanical Engineering Department, Ben-Gurion University of the Negev. Beer-Sheva, Israel

Jeffrey W. Vincoli, M.S., M.B.A. President, J. W. Vincoli and Associates, Titusville, Florida

Jack M. Walker Director of Factory Operations, McDonnell Douglas (Retired), and Consultant, Manufacturing Engineering, Merritt Island, Florida

William L. Walker Head of Facilities Engineering and Operations, National High Magnetic Field Laboratory, Florida State University, Tallahassee, Florida

Don Weed Staff Scientist, Southwest Research Institute, San Antonio, Texas

Bruce Wendle Senior Manufacturing Engineer. Advanced Input Devices, Coeur d'Alene. Idaho

Kjell Zandin Senior Vice President, International Business Development and Director, H. P. Maynard & Company, Inc.. Pittsburgh, Pennsylvania

I" Deceased.

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